Crash of a Rockwell Shrike Commander 500S off Key West

Date & Time: Aug 13, 2023 at 1019 LT
Operator:
Registration:
N62WE
Flight Phase:
Flight Type:
Survivors:
Yes
Schedule:
Orlando - Key West
MSN:
500-3317
YOM:
1978
Crew on board:
1
Crew fatalities:
Pax on board:
0
Pax fatalities:
Other fatalities:
Total fatalities:
0
Circumstances:
Approaching Key West-Intl Airport on a flight from Orlando, the airplane suffered an engine failure and was ditched about 25 km northeast of the destination. The pilot was rescued and was uninjured while the airplane sank and was lost.

Crash of a Rockwell 500S Shrike Commander in Pembroke Park: 2 killed

Date & Time: Aug 28, 2020 at 0902 LT
Operator:
Registration:
N900DT
Flight Phase:
Flight Type:
Survivors:
No
Site:
Schedule:
Pompano Beach – Opa Locka
MSN:
500-3056
YOM:
1969
Crew on board:
2
Crew fatalities:
Pax on board:
0
Pax fatalities:
Other fatalities:
Total fatalities:
2
Captain / Total flying hours:
27780
Captain / Total hours on type:
300.00
Copilot / Total flying hours:
8029
Aircraft flight hours:
10300
Circumstances:
The pilot-in-command seated in the right seat was providing familiarization in the multiengine airplane to the left seat pilot during a flight to a nearby airport for fuel. Shortly after takeoff, one of the pilots reported an engine problem and advised that they were diverting to a nearby airport. A witness along the route of flight reported hearing the engines accelerating and decelerating and then popping sounds; several witnesses near the accident site reported hearing no engine sounds. The airplane impacted a building and terrain about 10 minutes after takeoff. Very minimal fuel leakage on the ground was noted and only 23 ounces of aviation fuel were collected from the airplane’s five fuel tanks. No evidence of preimpact failure or malfunction was noted for either engine or propeller; the damage to both propellers was consistent with low-to-no power at impact. Since the pilot could not have visually verified the fuel level in the center fuel tank because of the low quantity of fuel prior to the flight, he would have had to rely on fuel consumption calculations since fueling based on flight time and the airplane’s fuel quantity indicating system. Although the fuel quantity indications at engine start and impact could not be determined postaccident from the available evidence, if the fuel quantity reading at the start of the flight was accurate based on the amount of fuel required for engine start, taxi, run-up, takeoff, and then only to fly the accident flight duration of 10 minutes, it would have been reading between 8 and 10 gallons. It is unlikely that the pilot, who was a chief pilot of a cargo operation and tasked with familiarizing company pilots in the airplane, would have knowingly initiated the flight with an insufficient fuel load for the intended flight or with the fuel gauge accurately registering the actual fuel load that was on-board. Examination of the tank unit, or fuel quantity transmitter, revealed that the resistance between pins A and B, which were the ends of the resistor element inside the housing, fell within specification. When monitoring the potentiometer pin C, there was no resistance, indicating an open circuit between the wiper and the resistor element. X-ray imaging revealed that the conductor of electrical wire was fractured between the end of the lugs at the wiper and for pin C. Bypassing the fractured conductor, the resistive readings followed the position of the float arm consistent with normal operation. Visual examination of the wire insulation revealed no evidence of shorting, burning or damage. Examination of the fractured electrical conductor by the NTSB Materials Laboratory revealed that many of the individual wires exhibited intergranular fracture surface features with fatigue striations in various directions on some individual grains. It is likely that the many fatigue fractured conductor strands of the electrical wire inside the accident tank unit or fuel transmitter resulted in the fuel gauge indicating that the tanks contained more fuel than the amount that was actually on board, which resulted in inadequate fuel for the intended flight and a subsequent total loss of engine power due to fuel exhaustion. The inaccurate fuel indication would also be consistent with the pilot’s decision to decline additional fuel before departing on the accident flight. While the estimated fuel remaining since fueling (between 15 and 51 gallons) was substantially more than the actual amount on board at the start of the accident flight (between 8 and 10 gallons), the difference could have been caused by either not allowing the fuel to settle during fueling, and/or the operational use of the airplane. Ultimately, the fuel supply was likely completely exhausted during the flight, which resulted in the subsequent loss of power to both engines. Given the circumstances of the accident, the effects from the right seat pilot’s use of cetirizine and the identified ethanol in the left seat pilot, which was likely from sources other than ingestion, did not contribute to this accident.
Probable cause:
A total loss of engine power due to fuel exhaustion. Contributing to the fuel exhaustion was the fatigue fracture of an electrical wire in the tank unit or fuel transmitter, which likely resulted in an inaccurate fuel quantity indication.
Final Report:

Crash of a Rockwell Shrike Commander 500S off Aniak

Date & Time: May 28, 2020 at 1600 LT
Operator:
Registration:
N909AK
Flight Phase:
Survivors:
Yes
Schedule:
Aniak - Aniak
MSN:
500-3232
YOM:
1975
Location:
Crew on board:
1
Crew fatalities:
Pax on board:
3
Pax fatalities:
Other fatalities:
Total fatalities:
0
Captain / Total flying hours:
4869
Captain / Total hours on type:
30.00
Aircraft flight hours:
6966
Circumstances:
On May 28, 2020, about 1600 Alaska daylight time, an Aero Commander 500S airplane, N909AK sustained substantial damage when it was involved in an accident near Aniak, Alaska. The pilot and three passengers sustained serious injuries. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 public aircraft flight. The airplane was owned by the State of Alaska and operated by the Division of Forestry. According to the pilot, after arriving in Aniak, he had the local fuel vendor's ground service personnel refuel the airplane. He then signed the fuel receipt, and he returned to the airplane's cockpit to complete some paperwork before departure. Once the paperwork was complete, he then loaded his passengers, started the airplane's engines, and taxied to Runway 29 for departure. The pilot said that shortly after takeoff, and during initial climb, he initially noticed what he thought was mechanical turbulence followed by a reduction in climb performance, and the airplane's engines began to lose power. Unable to maintain altitude and while descending about 400 ft per minute, he selected an area of shallow water covered terrain as an off-airport landing site. The airplane sustained substantial damage during the landing. The fueler reported that he was unfamiliar with the airplane, so he queried the pilot as to where he should attach the grounding strap and the location of the fuel filler port. Before starting to refuel the airplane, he asked the pilot "do you want Prist with your Jet" to which the pilot responded that he did not. After completing the refueling process, he returned to his truck, wrote "Jet A" in the meter readings section of the prepared receipt, and presented it to the pilot for his signature. The pilot signed the receipt and was provided a copy. The fueler stated that he later added "no Prist" to his copy of the receipt, and that he did not see a fuel placard near the fueling port. A postaccident examination revealed that the reciprocating engine airplane had been inadvertently serviced with Jet A fuel. A slightly degraded placard near the fuel port on the top of the wing stated, in part: "FUEL 100/100LL MINIMUM GRADE AVIATION GASOLINE ONLY CAPACITY 159.6 US GALLONS."
Probable cause:
Loss of engine power after the aircraft has been refueled with an inappropriate fuel.
Final Report:

Crash of a Rockwell 500U Shrike Commander in Badu Island

Date & Time: Mar 8, 2015 at 1230 LT
Operator:
Registration:
VH-WZV
Flight Phase:
Survivors:
Yes
Schedule:
Badu Island - Horn Island
MSN:
500-1656-11
YOM:
1966
Country:
Region:
Crew on board:
1
Crew fatalities:
Pax on board:
5
Pax fatalities:
Other fatalities:
Total fatalities:
0
Circumstances:
On 8 March 2015, the pilot of an Aero Commander 500 aircraft, registered VH-WZV, prepared to conduct a charter flight from Badu Island to Horn Island, Queensland, with five passengers. The aircraft had been refuelled earlier that day at Horn Island, where the pilot conducted fuel drains with no contaminants found. He had operated the aircraft for about 2 hours prior to landing at Badu Island with no abnormal performance or indications. At about 1330 Eastern Standard Time (EST), the pilot started the engines and conducted the standard checks with all indications normal, obtained the relevant clearances from air traffic control, and taxied for a departure from runway 30. As the pilot lined the aircraft up on the runway centreline at the threshold, he performed a pre-take-off safety self-brief and conducted the pre-takeoff checks. He then applied full power, released the brakes and commenced the take-off run. All engine indications were normal during the taxi and commencement of the take-off run. When the airspeed had increased to about 80 kt, the pilot commenced rotation and the nose and main landing gear lifted off the runway. Just as the main landing gear lifted off, the pilot detected a significant loss of power from the left engine. The aircraft yawed to the left, which the pilot counteracted with right rudder. He heard the left engine noise decrease noticeably and the aircraft dropped back onto the runway. The pilot immediately rejected the take-off; reduced the power to idle, and used rudder and brakes to maintain the runway centreline. The pilot initially assessed that there was sufficient runway remaining to stop on but, due to the wet runway surface, the aircraft did not decelerate as quickly as expected and he anticipated that the aircraft would overrun the runway. As there was a steep slope and trees beyond the end of the runway, he steered the aircraft to the right towards more open and level ground. The aircraft departed the runway to the right, collided with a fence and a bush resulting in substantial damage. The pilot and passengers were not injured.
Final Report:

Crash of a Rockwell Shrike Commander 500S in Fort Huachuca: 1 killed

Date & Time: May 17, 2014 at 1020 LT
Operator:
Registration:
N40TC
Flight Phase:
Flight Type:
Survivors:
Yes
Schedule:
Fort Huachuca - Fort Huachuca
MSN:
500-3091
YOM:
1976
Crew on board:
2
Crew fatalities:
Pax on board:
0
Pax fatalities:
Other fatalities:
Total fatalities:
1
Captain / Total flying hours:
13175
Captain / Total hours on type:
600.00
Copilot / Total flying hours:
16560
Copilot / Total hours on type:
4100
Aircraft flight hours:
21660
Circumstances:
The commercial pilot reported that the purpose of the flight was to perform a check/orientation flight with the airline transport pilot (ATP), who was new to the area; the ATP was the pilot flying. The airplane was started, and an engine run-up completed. The commercial pilot reported that, during the takeoff roll, all of the gauges were in the “green.” After reaching an airspeed of 80 knots, the airplane lifted off the ground. About 350 ft above ground level (agl), the pilots felt the airplane “jolt.” The commercial pilot stated that it felt like a loss of power had occurred and that the airplane was not responding. He immediately shut off the boost pumps, and the ATP initiated a slow left turn in an attempt to return to the airport to land. The airplane descended rapidly in a nose-low, right-wing-low attitude and impacted the ground. A witness reported that he watched the airplane take off and that it sounded normal until it reached the departure end of the runway, at which point he heard a distinct “pop pop,” followed by silence. The airplane then entered an approximate 45-degree left turn with no engine sound and descended at a high rate with the wings rolling level before the airplane went out of sight. Another witness made a similar statement. Based on the witnesses’ statements and photographs of the twisted airplane at the accident site, it is likely that a total loss of engine power occurred and that, during the subsequent turn back to the airport, the ATP did not maintain sufficient airspeed and exceeded the airplane’s critical angle-of-attack, which resulted in an aerodynamic stall and impact with terrain. Although a postaccident examination of the airframe and engines did reveal an inconsistency between the cockpit control positions and the positions of the fuel shutoff valves on the sump tank, this would not have precluded normal operation. No other anomalies were found that would have precluded normal operation.
Probable cause:
The pilot’s failure to maintain adequate airspeed and his exceedance of the airplane’s critical angle-of-attack after a total loss of engine power during the takeoff initial climb, which resulted in an aerodynamic stall and impact with terrain. The reason for the total loss of engine power could not be determined because an examination of the airframe and engines did not reveal any anomalies that would have precluded normal operation.
Final Report:

Crash of a Rockwell Shrike Commander 500S off El Loa: 2 killed

Date & Time: May 18, 2012 at 0150 LT
Operator:
Registration:
CC-CGX
Flight Phase:
Survivors:
No
Schedule:
Iquique - Iquique
MSN:
500-3306
YOM:
1978
Country:
Crew on board:
2
Crew fatalities:
Pax on board:
0
Pax fatalities:
Other fatalities:
Total fatalities:
2
Captain / Total flying hours:
20183
Captain / Total hours on type:
10000.00
Copilot / Total flying hours:
3755
Copilot / Total hours on type:
2137
Aircraft flight hours:
16308
Circumstances:
The twin engine aircraft departed Iquique-General Diego Aracena Airport at 2115LT on May 17 on a fishing survey and prospection mission over the Pacific Ocean, carrying two pilots. There was sufficient fuel on board for a 7,5-hour flight. While cruising by night, the aircraft entered an uncontrolled descent and crashed in the sea about 30 km northwest of El Loa. Few debris were found floating on water the following morning. Both occupants were killed.
Probable cause:
A loss of control in flight for unknown reasons.
Final Report:

Crash of a Rockwell Shrike Commander 500S in Plan de La Laguna: 2 killed

Date & Time: Mar 8, 2012 at 1125 LT
Operator:
Registration:
TG-JAB
Flight Phase:
Survivors:
No
Schedule:
San Pedro Sula - Tegucigalpa
MSN:
500-3303
YOM:
1977
Country:
Crew on board:
1
Crew fatalities:
Pax on board:
1
Pax fatalities:
Other fatalities:
Total fatalities:
2
Circumstances:
For unknown reasons, the twin engine aircraft was flying low when it impacted tree tops and crashed in a wooded area located in Plan de La Laguna, in the Comayagua National Park. Both occupants were killed.

Crash of a Rockwell Shrike Commander 500S in Eden Prairie

Date & Time: Apr 8, 2011 at 1730 LT
Operator:
Registration:
N51RF
Flight Type:
Survivors:
Yes
Schedule:
Eden Prairie - Eden Prairie
MSN:
500-3298
YOM:
1976
Crew on board:
2
Crew fatalities:
Pax on board:
0
Pax fatalities:
Other fatalities:
Total fatalities:
0
Captain / Total flying hours:
473
Captain / Total hours on type:
217.00
Copilot / Total flying hours:
4659
Copilot / Total hours on type:
2480
Aircraft flight hours:
11298
Circumstances:
The pilot reported that he performed a stabilized visual approach with a right crosswind. The airplane touched down on the centerline and subsequently drifted to the right. The pilot overcorrected for the drift and the airplane veered hard to the left. The airplane continued off the left side of the runway and skidded to a complete stop. The right main landing gear collapsed and the right wingtip hit the ground, which resulted in substantial damage to the fuselage and wing. A postaccident inspection of the airplane revealed no preimpact anomalies. The pilot additionally reported that there was no mechanical malfunction or failure.
Probable cause:
The pilot's inadequate compensation for the crosswind while landing, which resulted in a loss of directional control.
Final Report: